John W. Radtke AMTAdvanced Mechatronic
Technology
Designs  /  Automation

Automated Assembly Workcell

Custom machine for automated production of medical poly-tube assemblies

Medical poly tube assembly
Finished medical poly-tube assembly
Overview
Concept to production

A machine designed and built to make medical tube assemblies automatically: a precise length of poly tubing coiled in a precise shape and held by a number of extruded poly clips, in several product configurations.

The operator places a quick-change tool into the machine (no tools required); the machine identifies the tool and configures itself for that assembly type. A servo unwind feed drives tubing through a rotary cutter into the tool, feeding a precise length before the cut.

The tool then rotates each clip slot beneath a bowl-feeder escapement, receives a clip, and compresses to snap it over the tubing. When all clips are placed, the tool opens and ejects the completed assembly. The operator only keeps clips in the bowl and tubing on the feeder.

Medical
Poly-tube assemblies
Servo
Precise-length tubing feed
Quick-change
Auto-identified tooling
PC-based
Control platform
Specifications
System features

Process

ProductPrecise-length coiled poly tubing with poly clips
Tubing feedServo-driven unwind feed with precise length control
CuttingRotary cutter
Clip placementBowl feeder with escapement; tool rotates and compresses to snap clips
EjectionAutomatic tool open and assembly ejection

Control & Tooling

ToolingQuick-change, no tools required; identified automatically by the machine
ConfigurationsMultiple assembly types via interchangeable tooling
Control platformPC-based
Operator interfaceTouchscreen with audio prompts (e.g. “Insert tool now”)

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